Pharmaceutical High Speed Horizontal Vial Labeling Machine
Model: Y-500
It is an automatic system for labelling cylindrical products such as vials, bottles, carpules and pharmaceutical syringes.
- Speed:up to 500pcs/min
- Application Bottle Diameter:10-30mm
- Labeling accuracy:±1mm
- Applicable label material:Paper labels and transparent labels
- Technical Parameter
- Electrical Parameter
- Application Samples
| Machine Parameters | |
| Applicable bottle diameter | 10-30mm |
| Applicable label material | Paper labels and transparent labels |
| Labeling speed | 0-500 bottles /min |
| Labeling accuracy | ±1mm ( except packaging material error ) |
| Length of label | 25-95mm |
| Product broken rate | ＜ 0.01 % |
| Label breakage rate | ＜ 0.1 % |
| Labeling pass rate | > 99.9% |
| Power supply | 2.5KW, AC220V, 50HZ |
| Wire Specifications | ＞1.5mm² |
| Total weight (approximately) | Around 380Kg |
| Noise | ＜75dB ( one meter away from the equipment ) |
| Applicable inner diameter of the label roll | φ76mm |
| Maximum Label Roll Outer Diameter | Φ300mm |
| Self-adhesive label parameters | |
| Label spacing | 2-4 mm |
| Top/bottom margins on liner | 2 mm |
| Grammage | >62 g/m2 |
| Thickness | >55 μm |
| Tensile strength | Machine Direction : 16kg/25mm ,Cross direction: 7kg/25mm |
| Breaking strength | Machine Direction : 25g/sheet ,Cross direction: 31g/sheet |
| Transparency | 0.52 |
| Electronic control system | ||
| PLC | S7-200 smart | SIEMENS (Germany) |
| Power Supplier | LRS-100-24 ( DC24V/100W) | MEAN WELL (Taiwan) |
| Air switch | ic65N-c16A | Schneider (France) |
| Air switch | ic65N-c10A | Schneider (France) |
| Relay | MY2N- GS | OMRON (Japan) |
| Chassis unit | ||
| Main material | Stainless steel SUS304 | |
| Chassis dimension | 2005(L)×605(W)×672(H) mm | |
| Case structure material | Stainless steel square tube SUS304 | |
| Outer sealing material | Stainless steel SUS304 | |
| Conveyor mechanism | ||
| Main material | Stainless steel SUS304, aluminum A6061, plastic steel chain plate, POM | |
| Conveying motor and reducer |
T1A71B4
B14 0.37KW MU40 30/1 |
SITI (Italy) |
| Conveyor Motor Inverter | FC - 051 0.37 KW | Danfoss (Denmark) |
| Labeling host head | ||
| Main material | Stainless steel SUS304, Aluminum A6061, POM | |
| Label Feeding Motor | 4RK25GN-CT | TWT (Taiwan) |
| Label Feeding speed reducer | 4GN9K | TWT (Taiwan) |
| The bottom paper collecting motor | 4RK25GN-CT | TWT (Taiwan) |
| The bottom paper reducer | 4GN9K | TWT (Taiwan) |
| Label pulling servo motor | SGM7A-08AFA61 | YASKAWA (Japan) |
| Label pulling servo drive | SGD7S-5R5A00B202 | YASKAWA (Japan) |
| Label stock sensor | GTE6-N1211 | SICK (Germany) |
| Label feeding sensor | GL6-N1111 | SICK (Germany) |
| Label detection sensor | WF2-40B410 | SICK (Germany) |
| Wheel attached agency | ||
| Agency main material | Stainless steel SUS304, A6061 aluminum | |
| Wheel attached to the motor | 5IK60GN-YFT | TWT (Taiwan) |
| Wheel attached to the reducer | 5GN9K | TWT (Taiwan) |
| Work content photoelectric detection | FS-N18N | KEYENCE (Japan) |
| HMI | ||
| Main material | Stainless steel SUS304, aluminum A6061 | |
| Touch screen | PFXGP4402W | Proface (Japan) |
| Illuminated button ( green ) | NLB22-F10GA | NHD(Taiwan) |
| Illuminated button ( yellow ) | NLB22-F10GA | NHD(Taiwan) |
| Illuminated button ( red ) | NLB22-F10GA | NHD(Taiwan) |
| Emergency Button | XB2BS542C+ ZB2-BS54C | Schneider (France) |
| Rotary Switches | NLS22-S210RA | Schneider (France) |
Feeding mechanism
Buffer and conveying products to be labeled.
1)Conveyor motor: Offer power to conveyor line
2)Object photoelectric sensor: When the product is detected, output labeling signal
3)Roller: Products placed in the middle of two rollers, when reaching to “wheel attachment unit”, will rotate accordingly
4)Adjustment seat：Adjust the conveyor belt tension
Wheel attachment mechanism
Turn the product when it passing, so that the label is attached to the bottle
1)Adjust the handwheel: Adjust the tightness between the belt and the product.
2)Wheel attachment belt: rive the product to rotate, and make the label roll and stick to the bottle.
3)Wheel attachment motor: Offer power to wheel attachment belt.
Flip standing unit
The product is conveyed from horizontal to standing by this mechanism.
1)Screw coupling: Connect the drive shaft to the bottle inlet screw
2)Bottle inlet screw: After the product is separated by a certain gap, it is transported to the conveying line, and different specifications need to be replaced.
3)Flip block: Function together with the bottle feeding screw, the product will be turned 75° Angle。
4)Cross steering gear: Change the transmission direction and transfer the power of the conveying motor to the bottle inlet screw after changing the direction.
5)Feeding guide rail: Escort bottles to delivery lines where different sizes need to be replaced.
Related Products
Machine Features
China Ampoules And Vials Labeling System
Designed for horizontal labeling on various small round bottles with low bottle breakage rates (as low as one in two hundred thousand), this machine utilizes a screw bottle separation mechanism synchronized with the conveyor belt, ensuring no bottle shortages or breakage. Equipped with high-quality imported servo motors for fast label dispensing and high precision, it offers efficient and precise labeling with an accuracy of ±0.5mm.
Compared to other manufacturers' vertical feeding systems, our horizontal feeding system is not only safer and more convenient but also significantly reduces the bottle breakage rate to one in two hundred thousand, which is more than ten times lower than that of other manufacturers. Equipped with a bottle shortage detection device, it can automatically decelerate when the number of bottles falls below a certain threshold, and it can accelerate automatically after reloading, greatly reducing manual labor intensity.
Using a screw bottle-separation mechanism synchronized with the conveyor belt machinery ensures that containers smoothly enter the conveyor without bottle overturns or breakage.
The operation direction of the equipment is the left type, that is, the material is fed from the left and the material is discharged from the right. The equipment can be used as a stand-alone machine, or it can be connected and linked with other equipment in the production line.
The equipment is controlled by Siemens PLC and touch screen. The main electrical components are all internationally renowned brands to ensure the stability of equipment operation and the convenience of maintenance. Wires and electrical components can withstand the corrosion of ozone, alcohol, glutaraldehyde, peracetic acid, hydrogen peroxide, formaldehyde and other disinfectants that meet regulatory requirements for a long time.
The equipment has the protection functions of shortage of labels and material shortage, alarm and linkage shutdown protection.